Inzira yumusaruro Intangiriro ya Margarine

Umusaruro wa Margarine urimo ibice bibiri: gutegura ibikoresho bibisi no gukonjesha no gukora plastike.Ibikoresho nyamukuru birimo ibigega byo gutegura, pompe ya HP, votator (guhinduranya ubushyuhe bwo hejuru hejuru), imashini ya pin rotor, ishami rya firigo, imashini yuzuza margarine nibindi.

Inzira yambere ni uruvange rwicyiciro cyamavuta nicyiciro cyamazi, gupima no kuvanga emulisation yicyiciro cyamavuta nicyiciro cyamazi, kugirango hategurwe ibikoresho byo kugaburira inzira yanyuma.Inzira yanyuma nugukomeza gukonjesha plastike no gupakira ibicuruzwa.

Uburyo bwo gutegura ibikoresho bya margarine bigaragara mu gishushanyo 1:

1.Amata asembuye

Amata amwe ya margarine yo kongeramo amata, n'amata nyuma ya fermentation ya bacteri acide lactique irashobora gutanga uburyohe busa na cream naturel, bityo uruganda rukamata amata n'amazi bivanze.

2. Kuvanga amazi

Amazi ninyongeramusaruro yamazi mumata ya margarine, nkamata asembuye, umunyu, imiti igabanya ubukana, nibindi, byongewe kumazi yo kuvanga hamwe nigipimo cya metero mugipimo cyagenwe cyo kuvanga no kuvanga, kugirango icyiciro cyamazi ibice bishonga mubisubizo bimwe.

3.Amavuta avanze

Amavuta mbisi yibisobanuro bitandukanye abanza kuvangwa mukigega cyo kuvanga amavuta ukurikije igipimo cyagenwe, hanyuma inyongeramusaruro zamavuta, nka emulisiferi, antioxydeant, pigment-soluble pigment, selulose yamavuta, nibindi, byongeweho. icyiciro cya peteroli ukurikije igipimo, kivanze nigipimo cyo gupima, hanyuma kigashishikarizwa gukora icyiciro kimwe cyamavuta.

4. Emuliyoni

Intego ya emulisation ya margarine ni ugukora icyiciro cyamazi kiringaniye kandi kigatandukana mugice cyamavuta, kandi urwego rwo gukwirakwiza icyiciro cyamazi rufite ingaruka zikomeye kumiterere yibicuruzwa.Kubera ko uburyohe bwa margarine bufitanye isano rya bugufi nubunini bwibice byamazi, ikwirakwizwa rya mikorobe ikorwa mugice cyamazi, ubunini bwa bagiteri rusange ni microne 1-5, bityo ibitonyanga byamazi muri 10-20 microns cyangwa intera ntoya irashobora kugabanya ikwirakwizwa rya bagiteri, bityo ikwirakwizwa ryamazi ryamazi ni ryiza cyane, ibice byamazi byamazi ni bito cyane bizatuma margarine itakaza uburyohe;Gutatana ntibihagije, igice cyamazi nigice kinini cyane, kizatuma margarine yangirika metamorphism.Isano iri hagati yurwego rwo gukwirakwiza icyiciro cyamazi muri margarine na miterere yibicuruzwa ni nkibi bikurikira:

Birashobora kugaragara ko ibikorwa bya emulisation bigomba kugera kurwego runaka rusabwa rwo gutatanya.

Intego yo kuvanga icyiciro cyamazi nicyiciro cyamavuta ukwayo kandi kuringaniza nicyiciro kibanza ni ukureba niba emulisiyo yose ihoraho nyuma ya emulisation no kuvanga amavuta namazi ibyiciro bibiri.Kuvanga Emulisifike ni, ikibazo cyibikorwa ni dogere 50-60, icyiciro cyamazi kongerwaho mugice cyamavuta yapimwe, murwego rwo gukanika imashini cyangwa pompe cycle, ni icyiciro cyamazi cyatatanye rwose mugice cyamavuta, gushiraho latex.Ariko ubu bwoko bwamazi ya latex ntabwo ahindagurika cyane, reka guhagarika bishobora kuba kumavuta yo gukiniraho no gutandukanya amazi.

Nyuma yo kuvanga emuliyoni ivanze, uburyo bwo gukonjesha no gukora plastike bikorwa kugeza ibicuruzwa bipakiye.

Emuliyoni igomba gukonjeshwa no guhindurwa plastike kugirango itange ibicuruzwa byoroshye bya margarine.Kugeza ubu, ifata cyane cyane ibyuma bifunga ibyuma bifunga amashanyarazi, harimo gutora cyangwa byitwa guhindagura ubushyuhe bwo hejuru (igice A), imashini ya rot rot cyangwa imashini ikata (unit C) hamwe na tube iruhuka (unit B).Inzira yikoranabuhanga irerekanwa mu gishushanyo cya 2:

Uru rutonde rwibikoresho rufite ibintu bikurikira:

1. Umuvuduko ukabije wumuyaga uhoraho ukora

Emulsion yabanje kugaburirwa muri silindiri yo kuzimya na pompe yumuvuduko mwinshi kubatora.Umuvuduko mwinshi urashobora kunesha ibice byose, usibye gukora umuvuduko mwinshi birashobora gutuma ibicuruzwa binanuka kandi byoroshye.Imikorere ifunze irashobora gukumira umwuka numwuka bitewe no kuzimya no kwegeranya amazi avanze na emulsiyo, kwemeza ubuzima bwibicuruzwa, kugabanya igihombo cya firigo.

2. Kuzimya no kwigana

Emulion yazimye hamwe na ammonia cyangwa Freon mumatora kugirango akonje vuba vuba, kuburyo umusaruro wuduce duto twa kristaline, muri rusange microne 1-5, kuburyo uburyohe bworoshye.Byongeye kandi, ibisakuzo ku kizunguruka kizunguruka mu gutora bifitanye isano rya bugufi n’urukuta rwimbere rwa silinderi, bityo rero scraper ikora ntishobora gukomeza guhanagura gusa kristu yometse ku rukuta rwimbere, ariko kandi bigatuma emulisiyo yatatanye kugirango ihure na emulisation ibisabwa byijwi.

3. Gupfukama no gukuramo (imashini ya rot rot)

Nubwo emulioni yakonje nabatoye yatangiye kubyara kristu, iracyakenera gukura mugihe runaka.Niba emulion yemerewe gutondeka kuruhuka, urusobe rwibintu bikomeye bya lipide.Igisubizo nuko emulisiyo ikonje izakora misa ikomeye cyane idafite plastike.Kubwibyo, kugirango ubone ibicuruzwa bya margarine hamwe na plastike runaka, imiterere y'urusobekerane igomba gucika hakoreshejwe uburyo bwa mashini mbere yuko emulisiyo ikora imiterere rusange y'urusobe, kugirango igere ku ngaruka zo kugabanya umubyimba.Gupfukama no de-kubyimba bikorwa cyane cyane mumashini ya pin rotor.

Igice A (votator) mubyukuri ni ibikoresho byo gukonjesha.Emulion itwarwa mubice bifunze A (votator) na pompe yumuvuduko mwinshi.Ibikoresho binyura mu muyoboro uri hagati ya silinderi ikonje na shitingi izunguruka, kandi ubushyuhe bwibintu bugabanuka vuba no kuzimya uburyo bwo gukonjesha.Imirongo ibiri yibisakaye itunganijwe hejuru yumutwe.Kirisiti zakozwe hejuru yimbere yabatoye zavanyweho na scraper yihuta cyane kugirango ihore yerekana ubushuhe bushya kandi ikomeze guhererekanya neza.Emuliyoni irashobora gutatanwa munsi yibikorwa bya scraper.Iyo ibikoresho byanyuze mubice A (votator), ubushyuhe buragabanuka kugera kuri dogere 10-20, ibyo bikaba biri munsi yo gushonga kwamavuta.Nubwo amavuta atangiye koroha, ntabwo arashiraho leta ihamye.Muri iki gihe, emulsion iri muburyo bwo gukonja kandi ni amazi menshi.

Kuzenguruka umurongo wigice A (votator) ni ubusa.Mugihe cyo gukora, amazi ashyushye ya dogere 50-60 asukwa hagati yikizunguruka kugirango hirindwe kristu ihujwe kandi ikize kumurongo kandi bigatera guhagarara.

Igice C (imashini ya pin rotor) ni ugukata no de-kubyimba, nkuko bigaragara ku gishushanyo kiri hejuru.Imirongo ibiri yicyuma gishyirwa kumurongo uzunguruka, hanyuma umurongo wibyuma bihamye bishyirwa kurukuta rwimbere rwa silinderi, ihindagurika hamwe nibyuma byuma kuri shitingi kandi ntibikoraho.Iyo igiti kizunguruka ku muvuduko mwinshi, ibyuma byuma ku rufunzo byanyuze icyuho cy’icyuma gihamye, kandi ibikoresho birabikwa neza.Muri iki gikorwa, irashobora guteza imbere imikurire ya kristu, gusenya imiterere y'urusobekerane rwa kirisiti, gukora kristu idahagarara, kugabanya ubudahwema, no kongera plastike.

Igice C (imashini ya pin rotor) ikina gusa ingaruka zikomeye zo gukata ijoro rikonje cyane, bityo ikenera gusa kubika ubushyuhe kandi ntikeneye gukonja.Nkuko ubushyuhe bwa kristu bwarekuwe (hafi 50KCAL / KG), nubushyuhe buterwa no gukata, ubushyuhe bwo gusohora igice C (pin rotor macjhine) burenze ubw'ubushyuhe bwibiryo.Muri iki gihe, korohereza ibintu hafi 70% byuzuye, ariko biracyoroshye.Igicuruzwa cyanyuma gisohoka binyuze muri extrusion valve, kandi bizakomera nyuma yigihe runaka.

Nyuma ya margarine yoherejwe kuva muri C (imashini ya pin rotor), igomba gukenera ubushyuhe ku bushyuhe runaka.Mubisanzwe, ibicuruzwa bishyirwa mubushyuhe bwa dogere 10 munsi yo gushonga mumasaha arenga 48.Ubu buvuzi bwitwa kwera.Ibicuruzwa bitetse birashobora koherezwa mu ruganda rutunganya ibiryo kugirango bikoreshwe.