Umusaruro wa margarine ugizwe nibice bitanu: icyiciro cyamavuta hamwe no gutegura emulisiferi, icyiciro cyamazi, gutegura emulsiyo, pasteurisation, kristallisation no gupakira.Umusaruro wose urenze usubizwa muburyo bukomeza bwo gukora kuri tank ya emulsion.
Icyiciro cyamavuta hamwe no gutegura emulisiferi mubikorwa bya margarine
Pompe yohereza amavuta, ibinure cyangwa amavuta avanze mubigega byabitswe binyuze muyungurura kuri sisitemu iremereye.Kugirango ubone uburemere bwamavuta, iki kigega gishyizwe hejuru yingirabuzimafatizo.Amavuta avanze avanze ukurikije resept.
Gutegura Emulsifier bikorwa no kuvanga amavuta na emulifier.Amavuta amaze kugera ku bushyuhe bwa dogere 70 ° C, emulisiferi nka lecithine, monoglyceride na diglyceride, mubisanzwe muburyo bwa poro, byongerwaho intoki mukigega cya emulifier.Ibindi bikoresho bikuramo amavuta nko kurangi hamwe nuburyohe birashobora kongerwamo.
Icyiciro cyamazi mubikorwa bya margarine
Ibigega byiziritse bitangwa kugirango habeho icyiciro cyamazi.Imetero yatemba yinjiza amazi mu kigega aho yashyutswe ku bushyuhe buri hejuru ya 45ºC.Ibikoresho byumye nk'umunyu, aside citricike, hydrocolloide cyangwa ifu y'amata asukuye birashobora kongerwa muri tank ukoresheje ibikoresho bidasanzwe nka mixer ya powder funnel.
Gutegura Emulsion mu musaruro wa margarine
Emuliyoni itegurwa no gukuramo amavuta hamwe namavuta hamwe na emulisiferi hamwe nicyiciro cyamazi murutonde rwavuzwe.Kuvanga icyiciro cyamavuta nicyiciro cyamazi bibera muri tank ya emulsion.Hano, ibindi bikoresho, nkuburyohe, impumuro nziza, birashobora kongerwaho intoki.Pompe yohereza emulsiyo yavuye mubigega byo kugaburira.
Ibikoresho bidasanzwe, nkivanga ryogosha cyane, birashobora gukoreshwa muriki cyiciro cyibikorwa kugirango emuliyoni imere neza, ifunganye kandi ifatanye, kandi kugirango habeho umubano mwiza hagati yicyiciro cya peteroli nicyiciro cyamazi.Ibisubizo byiza bya emulsiyo bizakora margarine yo mu rwego rwo hejuru yerekana plastike nziza, ihamye n'imiterere.
Pompe noneho yohereza emulion kumwanya wa pasteurisation.
Crystallisation mu musaruro wa margarine
Pompe yumuvuduko mwinshi wohereza emulioni kumuvuduko ukabije woguhindura ubushyuhe bwo hejuru (SSHE), ugashyirwaho ukurikije umuvuduko wa resept na resept.Hashobora kubaho imiyoboro itandukanye yo gukonjesha yubunini butandukanye hamwe nubuso butandukanye bwo gukonjesha.Buri silinderi ifite sisitemu yo gukonjesha yigenga yinjizwamo firigo (mubisanzwe ammonia R717 cyangwa Freon).Imiyoboro y'ibicuruzwa ihuza buri silinderi.Ibyuma byubushyuhe kuri buri soko byerekana gukonja neza.Igipimo ntarengwa cyumuvuduko ni 120 bar.
Ukurikije resept hamwe nibisabwa, emulsion irashobora gukenera kunyura mubice bimwe cyangwa byinshi byabakozi mbere yo gupakira.Ibice by'abakozi bikora neza byerekana plastike ikwiye, ihamye n'imiterere y'ibicuruzwa.Iyo bikenewe, Alfa Laval irashobora gutanga umuyoboro uruhuka;icyakora, abatanga imashini nyinshi bapakira batanga imwe.
Igice gikomeza cyo gukora
Igice gikomeza cyo gukora cyashizweho kugirango cyongere gushonga ibicuruzwa byose birenze ibyo byanyuze imashini ipakira kugirango isubirwemo.Mugihe kimwe, ituma imashini ipakira idafite imbaraga zose zitifuzwa.Sisitemu yuzuye igizwe nisahani yubushyuhe, isazi yisubiramo pompe yamazi, hamwe nubushyuhe bwamazi.
Igihe cyo kohereza: Jun-21-2022